Balancing Machines for Disk-Type Rotors


In the field of disk-type rotors, Hofmann offers a versatile machine program for all known rotor types. Whether brake disk, brake drum, flywheel or dual mass flywheel, starter ring or driver plate, wheel flange or wheel hub need to be balanced, Hofmann's V-Line module kit offers the right solution for each of these rotor types.

Thanks to Hofmann's own development of all components and assemblies, this is an extremely consistent and homogeneous machine concept that can implement the various possibilities of unbalance correction. This module kit also offers the possibility to combine unbalance correction variants or subsequently expand machine sizes and unbalance correction variants.

In addition to production-related aspects – such as compliance with machine availability, cycle time, ease of conversion and maintainability – Hofmann balancing machines reliably offer high quality.

Proprietary designs, such as the option of a "lowerable spindle" that has been developed to protect the measuring spindle against impact forces during loading / unloading or processing forces, or the patented "automatic calibration system" in conjunction with an SQL database, are intended to secure or even continuously improve the quality of daily production.

Single-Plane Measuring and Balancing Machines for Brake Disks

Type BVW11

With balancing machines for brake disks, unbalance measurement and unbalance correction is performed in one plane. The unbalance correction is accomplished by circular milling of the workpieces on the outside diameter of the disk. Depending on the customer requirements, these machines can be run in batch operation (unmixed) or in a chaotic mixed operation. In addition, a change from brake disk to brake drum is possible with minimal retooling effort.

Loading is either manual by the operator (single-station variant) or automatic by an interlinking system and an integrated round transfer on the machine side (multi-station variant). The decision regarding the selection of the required stations depends on the cycle time specified by the customer.

Special features

  • Machine concept for universal use
  • Elimination of special foundation requirements due to unique isolation system built into the measurement system
  • Configurable as a single-station or multi-station machine, depending on specified cycle time
  • Machine can be expanded subsequently at the installation location
  • Compact and durable design
  • Hooked machine concept
  • Rotor loading possible as an option
  • Automatic calibration system with TQC additional software and SQL database
  • Standardized assemblies of the V-Line module kit and other single parts always on stock at Hofmann's warehouse
  • In-house design and consequently direct access to all spare and wear parts
  • Control system according to current Siemens TIA specification
  • Accommodation of a gang-milling cutter possible with various milling widths, in combination with NC height adjustment of the cutter head
  • Hole pattern scanning to detect prohibited zones or for scanning a predefined unbalance
  • Various clamping concepts (axial or radial clamping) of the workpieces can be selected for milling
  • Option "lowerable spindle" to protect the measuring spindle against axial forces / impacts during loading
  • DMC detection as an option

Application

  • Serial production of brake disks from passenger cars and commercial vehicles

Additional product information

Single-Plane Measuring and Balancing Machines for Brake Drums

Type BVW11

With balancing machines for brake drums, unbalance measurement and unbalance correction is performed in one plane. The unbalance correction is accomplished by circular milling of the workpieces on the outside diameter of the drum. Depending on the customer requirements, these machines can be run in batch operation (unmixed) or in a chaotic mixed operation. In addition, a change from brake drum to brake disk is possible with a low conversion effort.

Loading is either manual by the operator (single-station variant) or automatic by an interlinking system and an integrated round transfer on the machine side (multi-station variant). The decision regarding the selection of the required stations depends on the cycle time specified by the customer.

Special features

  • Machine concept for universal use
  • Elimination of special foundation requirements due to unique isolation system built into the measurement system
  • Depending on the specified cycle time directly configurable as single-station or multi-station machine
  • Machine can be expanded subsequently at the installation location
  • Compact and durable design
  • Hooked machine concept
  • Rotor loading possible as an option
  • Automatic calibration system with TQC additional software and SQL database
  • Standardized assemblies of the V-Line module kit and single parts always on stock at Hofmann's warehouse
  • In-house design and consequently direct access to all spare and wear parts
  • Control system according to current Siemens TIA specification
  • Hole pattern scanning to detect prohibited zones or for scanning a predefined unbalance
  • Various clamping concepts (axial or radial clamping) of the workpieces can be selected for milling
  • Option "lowerable spindle" to protect the measuring spindle against axial forces / impacts during loading
  • DMC detection as an option

Application

  • Serial production of brake drums from passenger cars and commercial vehicles


Single-Plane Measuring and Balancing Machines for Flywheels

Type SVW11

With balancing machines for flywheels, unbalance is measured in one plane and corrected by axial drilling from the top. Based on the customer requirement and expected machine cycle time, these machines may vary from a single-station concept with manual loading to a fully automatic four-station machine with integrated round transfer.

To protect the measuring spindle against impacts, for example during manual loading / unloading, and to take up the axial drilling forces, these machines are equipped with the specially developed additional "lowerable spindle" function.

Special features

  • Compact design
  • Mass correction by axial drilling or axial face milling (“banana” milling)
  • V-Line module kit designed for maximum flexibility
  • Automatic calibration system with TQC additional software and SQL database
  • Option "lowerable spindle" to protect the measuring spindle against axial forces / impacts during loading
  • Tool touch detection as an option
  • Extremely easy retooling
  • Connection possibility of direct component labeling
  • Ideal accessibility (loading / unloading)
  • Central access for media supply
  • Basic configuration with a Siemens PLC
  • Possibility of CAQ connection / host computer connection
  • DMC detection as an option

Application

  • Serial production of flywheels from passenger car and commercial vehicles

Single-Plane Measuring and Balancing Machines for Dual Mass Flywheels

Type SVW11

With balancing machines for dual mass flywheels, unbalance is measured in one plane and corrected by radial drilling or milling. Based on the customer requirement and expected machine cycle time, these machines may vary from a single-station concept with manual loading to a fully automatic four-station machine with integrated round transfer.

A special feature of this machine is, for example, the clamping technology which may require individual clamping on the primary side and secondary side, respectively, depending on the workpiece type. Due to the loose combination of these two components, there is often the additional requirement of runout monitoring at the beginning of the unbalance measuring run.

Special features

  • Mass compensation by radial drilling or milling (circular milling)
  • Double clamping arbour for centering the primary and secondary side, alternatively also with pull-down function
  • Optionally with runout scanning
  • V-Line module kit designed for maximum flexibility
  • Automatic calibration system with TQC additional software and SQL database
  • Optionally with tool touch detection
  • Extremely easy retooling
  • Connection possibility of direct component labeling
  • Ideal accessibility (loading / unloading)
  • Central access for media supply
  • Basic configuration with a Siemens PLC
  • Possibility of CAQ connection / host computer connection
  • DMC detection as an option
  • Remote maintenance access

Application

  • Serial production of dual mass flywheels from passenger car and commercial vehicles

Single-Plane Measuring and Balancing Machines for Starter Rings

Type CVW11

For the balancing of starter rings, a great variety of correction variants is available, depending on the workpiece type and the customer requirement. In addition to the single-plane correction by axial drilling into the external ring of the rotor, there are also the possibilities, for example, of hole punching or welding-on of preformed weights in the driver plate of the rotor.

With the Hofmann V-Line module kit, it is also possible to combine two correction variants within one machine. For example, workpiece type "A" can be balanced in one station by axial drilling and workpiece "B" in the subsequent station by welding on preformed weights. The type of correction variant is specified by the customer.

Special features

  • Compact design
  • Universal mass correction, depending on the drawing or customer specification, by drilling and punching correction holes or welding on preformed weights
  • V-Line module kit designed for maximum flexibility
  • Automatic calibration system with TQC additional software and SQL database
  • Option "lowerable spindle" to protect the measuring spindle against axial forces
  • Optional laser runout system determines part runout as well as placement of areas of exclusion for the correction process
  • Tool touch detection as an option
  • Extremely easy retooling
  • Connection possibility of direct component labeling
  • Ideal accessibility (loading / unloading)
  • Central access for media supply
  • Basic configuration with a Siemens PLC
  • Possibility of CAQ connection / host computer connection
  • DMC detection as an option
  • Remote maintenance access

Application

  • Serial production of starter rings from passenger cars and commercial vehicles

Two-Plane Unbalance Measuring Machine for Aluminum Rims

Type RVK41-II

The type RVK41-II unbalance measuring machine is used to determine unbalance of aluminum rims in one or two planes. Thanks to its compact design and the use of a lowerable intermediate belt, the machine can be integrated ideally as "in-line solution".

Special features

  • Compact basic machine concept
  • Minimum space requirement
  • Integrated lifting mechanism with roller conveyor for in-line production
  • Integrated camera system for automatic rim detection
  • Wheel flange scanning in the belt inlet
  • Matchpoint marking (heavy or light spot)
  • Basic configuration with a Siemens PLC
  • Profibus interface
  • Possibility to connect a printer interface (IO / NIO labeling)
  • Possibility of CAQ connection

Applications

  • Serial production of aluminum rims integrated into the production line
  • Unbalance determination in one or two planes

Additional product information

Single-Plane Measuring and Balancing Machines for Belt Pulleys

Type SVW11

Various machine concepts are available for balancing belt pulleys. From the fully automatic single-station machine where unbalance is measured and also corrected in the same station, to the fully automatic four-station machine. The decision regarding the required number of stations depends on the specified cycle time and the selected machine concept.

Unbalance correction usually is performed by axial drilling. However, there is also the possibility of axial milling in the cover plate of the workpiece. Loading can be manual, automatic by a robot or a loading gantry or also in an interlinked line via integrated round transfer.

Special features

  • Compact design
  • Mass correction by axial drilling or axial face milling (banana milling)
  • V-Line module kit designed for maximum flexibility
  • Automatic calibration system with TQC additional software and SQL database
  • Option "lowerable spindle" to protect the measuring spindle against axial forces / impacts during loading
  • Optionally with tool touch detection
  • Extremely easy retooling
  • Connection possibility of direct component labeling
  • Ideal accessibility (loading / unloading)
  • Central access for media supply
  • Basic configuration with a Siemens PLC
  • Possibility of CAQ connection / host computer connection
  • DMC detection as an option
  • Remote maintenance access

Application

  • Serial production of belt pulleys from passenger cars and commercial vehicles

Single-Plane Measuring and Balancing Machines for Vibration Absorbers

Type CVW11-B

Various machine concepts are available for balancing vibration absorbers. From the fully automatic single-station machine where unbalance is measured and also corrected in the same station, to the fully automatic four-station machine. The decision regarding the required number of stations depends on the specified cycle time and the selected machine concept.

The unbalance correction is usually performed by axial drilling. Loading can be manual, automatic by a robot or a loading gantry or also in an interlinked line via integrated round transfer.

Special features

  • Compact design
  • Unbalance measurement in one plane
  • Mass correction by axial drilling, alternative correction variants (e.g. milling) are possible
  • V-Line module kit designed for maximum flexibility
  • Automatic calibration system with TQC additional software and SQL database
  • Extremely easy retooling
  • Connection possibility of direct component labeling
  • Ideal accessibility (loading / unloading)
  • Central access for media supply
  • Basic configuration with a Siemens PLC
  • Possibility of CAQ connection / host computer connection
  • Remote maintenance access

Application

  • Serial production of vibration absorbers from passenger cars and commercial vehicles

 

 

Single-Plane Measuring and Balancing Machines for Wheel Flanges

Type CVW11

With balancing machines for wheel flanges – also called wheel hubs –, unbalance measurement and unbalance correction is performed in one plane. Unbalance correction is achieved, depending on the customer requirement, either by axial reaming of existing holes or radial drilling of workpieces on the outside diameter of the flange disk. In the correction variant with axial drilling correction, the machine is equipped with the specially designed additional "lowerable spindle" function. This function protects the measuring spindle by lowering it after the unbalance measurement is complete, so the drilling forces are directly transferred to the machine table.

Loading may be manual by the operator (single-station variant) or automatic by an interlinking system and an integrated round transfer on the machine side (multi-station variant). The decision regarding the selection of the required stations depends on the cycle time specified by the customer.

Special features

  • Machine concept for universal use
  • Elimination of special foundation requirements due to unique isolation system built into the measurement system
  • Unbalance correction by axial or radial drilling
  • Option "lowerable spindle" to protect the measuring spindle and transfer axial drilling forces
  • Depending on the specified cycle time directly configurable as single-station or multi-station machine
  • Machine can be expanded subsequently at the installation location
  • Compact and durable design
  • Hooked machine concept
  • Rotor loading possible as an option
  • Automatic calibration system with TQC additional software and SQL database
  • Standardized assemblies of the V-Line module kit and single parts always on stock at Hofmann's warehouse
  • In-house design and consequently direct access to all spare and wear parts
  • Hole pattern scanning to detect prohibited zones or for scanning a predefined unbalance
  • DMC detection as an option

Application

  • Serial production of wheel flanges from passenger cars and commercial vehicles